Technical Specifications:
- Chemical Composition:
- Primary Ingredient: Tungsten Carbide (WC).
- Purity: 99.9% (ultra-high purity suitable for critical applications).
- Particle Size:
- Particle Size: 55 nm (nanometers).
- Particle Shape: Typically spherical or slightly irregular, depending on synthesis.
- Crystal Structure:
- Structure: Hexagonal, contributing to excellent mechanical and thermal properties.
- Thermal Properties:
- Melting Point: ~2,870°C, making it ideal for high-temperature environments.
- Thermal Conductivity: High (~84 W/m·K), enabling efficient heat dissipation.
- Thermal Stability: Exceptional resistance to thermal shock and high temperatures.
- Mechanical Properties:
- Hardness: Extremely hard (~9–9.5 on the Mohs scale).
- Density: ~15.7 g/cm³, providing robustness for applications requiring high mass density.
- Color: Gray to metallic gray.
Applications:
- Cutting Tools and Wear-Resistant Components:
- Purpose: Exceptional hardness and durability make WC suitable for precision cutting and abrasive applications.
- Application: Used in carbide cutting tools, milling cutters, drills, and wear-resistant inserts.
- Abrasives:
- Purpose: Superior hardness makes WC effective for grinding, polishing, and abrasive materials.
- Application: Incorporated into grinding wheels, polishing compounds, and surface finishing tools.
- Coatings:
- Purpose: Enhances wear resistance, corrosion protection, and thermal stability.
- Application: Used as a coating for molds, dies, industrial machinery, and automotive components.
- Aerospace and Defense:
- Purpose: Combines lightweight properties with exceptional strength and heat resistance.
- Application: Used in high-temperature aerospace components, turbine blades, and defense armor.
- Metal Matrix Composites (MMCs):
- Purpose: Reinforces MMCs to improve strength, hardness, and wear resistance.
- Application: Added to composite materials for use in automotive, aerospace, and industrial sectors.
- Energy Storage:
- Purpose: Enhances stability and performance in energy storage systems.
- Application: Utilized in electrodes for lithium-ion batteries, supercapacitors, and advanced energy devices.
- Catalysis:
- Purpose: WC acts as an effective catalyst or support in chemical reactions.
- Application: Used in hydrogen production, hydrocarbon reforming, and other catalytic processes.
- Additive Manufacturing:
- Purpose: Improves the mechanical and thermal properties of 3D-printed materials.
- Application: Integrated into powders and resins for additive manufacturing of high-performance components.
- Refractory Materials:
- Purpose: High melting point and stability make WC ideal for high-temperature applications.
- Application: Used in furnace components, crucibles, and high-temperature reactors.
- Industrial Parts:
- Purpose: Provides wear resistance and longevity under extreme conditions.
- Application: Used in bearings, valves, and other high-stress industrial parts.
Key Benefits:
- Exceptional Hardness and Wear Resistance: Suitable for cutting tools, abrasives, and high-stress applications.
- Thermal Stability: Retains properties under extreme temperatures and thermal shock.
- Corrosion Resistance: Excellent chemical stability in harsh environments.
- High Purity: Ensures optimal performance for sensitive and high-precision applications.
- Nanoscale Properties: High surface area improves dispersion, reactivity, and integration into composites.
Tungsten Carbide Nanopowder (WC) is a versatile material for cutting tools, abrasives, coatings, composites, and energy applications, offering superior hardness, thermal stability, and wear resistance for advanced industrial and technological innovations.