Hydrothermal Synthesis Autoclave Reactor with PTFE Lined Vessel 500 ml

Technical Specification:

1. Material Composition:
   • Outer Shell: High-strength stainless steel (commonly 304SS or 316SS).
     • Provides excellent pressure resistance, corrosion resistance, and durability.
   • Inner Liner: PTFE (Polytetrafluoroethylene).
     • Chemically inert, heat-resistant, and ensures safe handling of reactive substances.
2. Physical Dimensions:
   • Vessel Capacity: 500 mL.
     • Suitable for larger-scale hydrothermal or solvothermal reactions.
   • Outer Dimensions:
     • Generally 20–30 cm in height and 10–15 cm in diameter, depending on manufacturer.
   • Weight: Approximately 5–7 kg, depending on the specific design.
3. Temperature and Pressure Ratings:
   • Maximum Temperature: 220°C–250°C, depending on the PTFE liner’s thermal properties.
   • Maximum Pressure: 3–6 MPa (30–60 bar), ideal for hydrothermal conditions.
4. Sealing Mechanism:
   • High-strength threaded closure with a durable gasket or O-ring for airtight sealing.
   • PTFE liner isolates reactants from the stainless steel body, ensuring chemical compatibility.
5. Safety Features:
   • Pressure Relief Mechanism:
     • Built-in safety features such as pressure relief valves to handle overpressure situations.
   • Thermal Resistance:
     • Both the stainless steel and PTFE components withstand extreme temperature variations safely.
6. Accessories and Packaging:
   • Includes tools like wrenches for sealing, spare gaskets, and a detailed user manual.

Applications:

1. Primary Applications:
   • Hydrothermal Synthesis:
     • Ideal for preparing nanomaterials, crystals, and other advanced materials under controlled high-pressure and high-temperature conditions.
   • Solvothermal Reactions:
     • Facilitates reactions in organic solvents for material science and chemistry research.
2. Industries:
   • Material Science:
     • Synthesis of nanoparticles, nanowires, graphene, and other functional materials.
   • Chemical Research:
     • Exploration of novel compounds, reaction pathways, and high-pressure reaction dynamics.
   • Geology:
     • Simulates natural geological conditions for mineral and crystal growth.
   • Pharmaceuticals:
     • Produces high-purity materials and enables crystallization processes.
3. Advantages for Applications:
   • Large Capacity:
     • 500 mL volume accommodates larger experiments and small-scale production.
   • Chemical Compatibility:
     • PTFE liner ensures safe handling of strong acids, bases, and reactive chemicals.
   • High-Pressure and High-Temperature Capability:
     • Supports advanced material synthesis and chemical reactions.
   • Robust Design:
     • Durable materials and safety features make it suitable for frequent use.
4. Specialized Uses:
   • Nanotechnology:
     • Growth of advanced nanomaterials for energy storage, electronics, and sensors.
   • Catalyst Development:
     • Fabrication of catalytic materials for chemical and industrial applications.
   • Experimental Research:
     • Enables detailed studies of hydrothermal reaction mechanisms and material behaviors.
5. Challenges and Mitigation:
   • Pressure Management:
     • Risk of overpressure in large-volume reactions.
       • Solution: Monitor conditions closely and use pressure relief mechanisms.
   • PTFE Liner Longevity:
     • Liner may degrade under repeated use.
       • Solution: Inspect and replace the liner periodically to maintain performance.
   • Scale Limitation:
     • While larger than 100 mL or 50 mL reactors, it may still be small for industrial-scale production.
       • Solution: Use for R&D and pilot-scale production before scaling up.

Summary:

The Hydrothermal Synthesis Autoclave Reactor with PTFE Lined Vessel (500 mL) is a robust and versatile tool designed for advanced material synthesis and chemical research under high-pressure and high-temperature conditions. Its large capacity makes it suitable for medium-scale experiments, ensuring compatibility with a wide range of chemical systems. The durable and safety-focused design supports efficient, reliable, and safe operation.