ZK60 Magnesium Alloy Micron Powder (ZK60 Mg, 20-63 µm, Spherical)
Technical Specifications:
- Material: ZK60 Magnesium Alloy
- Purity: Typically 99.9% (high purity)
- Particle Size: 20-63 µm (microns)
- Shape: Spherical
- Density: Approximately 1.82 g/cm³ (for magnesium alloy)
- Melting Point: 595°C (1,083°F)
- Boiling Point: 1,090°C (1,994°F)
- Chemical Composition (ZK60 Magnesium Alloy):
- Magnesium (Mg): 95.8%
- Zinc (Zn): 4.0%
- Zirconium (Zr): 0.6%
- Other Elements: Trace amounts of silicon (Si), copper (Cu), and manganese (Mn).
Applications:
- Powder Metallurgy:
- ZK60 Magnesium Alloy Powder is commonly used in powder metallurgy to produce lightweight, high-strength components. The powder is compacted and sintered to form precision parts for aerospace, automotive, and industrial machinery. The spherical shape of the powder ensures smooth flow, making it suitable for high-performance, lightweight parts such as gears, brackets, pistons, and fasteners.
- Additive Manufacturing (3D Printing):
- ZK60 Magnesium Alloy Powder is widely used in metal 3D printing technologies such as Selective Laser Melting (SLM), Electron Beam Melting (EBM), and Laser Powder Bed Fusion (LPBF). The 20-63 µm particle size is ideal for producing complex, lightweight, high-strength parts that are used in aerospace, automotive, medical, and industrial applications.
- The spherical powder facilitates precise layer-by-layer printing, resulting in high-density parts with excellent mechanical properties and thermal conductivity.
- Automotive Components:
- ZK60 Magnesium Alloy is commonly used in automotive applications, especially in lightweighting components such as engine blocks, transmission parts, brake components, and wheels. The alloy’s high strength-to-weight ratio helps reduce overall vehicle weight, improving fuel efficiency and performance.
- Magnesium alloys like ZK60 are used for producing high-performance parts in additive manufacturing, enabling the creation of custom components for racing cars and electric vehicles.
- Aerospace and Aircraft Parts:
- ZK60 Magnesium Alloy is used in the aerospace industry to create lightweight, strong, and durable components such as aircraft frames, engine parts, and turbine blades. The alloy’s high strength and low weight make it ideal for aerospace applications where performance and fuel efficiency are critical.
- Additive manufacturing using ZK60 powder allows for the creation of complex geometries in aerospace components that are difficult or impossible to achieve with traditional manufacturing methods.
- Medical Implants and Devices:
- ZK60 Magnesium Alloy is utilized in the medical field for bioabsorbable implants. Magnesium alloys are used because of their biocompatibility and strength, making them suitable for bone replacement and orthopedic devices. The micron powder is often used in additive manufacturing to create customized implants such as bone screws, plates, and stents that will naturally degrade in the body over time, eliminating the need for surgical removal.
- The biodegradable nature of ZK60 makes it ideal for temporary implants that support bone healing before gradually dissolving without the need for secondary procedures.
- Marine Applications:
- Magnesium alloys like ZK60 are used in marine applications due to their lightweight nature and corrosion resistance in seawater. The ZK60 powder is used to produce marine hardware, boat parts, propellers, and underwater devices. The alloy’s corrosion resistance in saltwater environments makes it highly suitable for marine engineering and offshore structures.
- Sports Equipment:
- The lightweight and strong properties of ZK60 Magnesium Alloy make it an ideal material for sports equipment such as bicycle frames, ski poles, snowboards, and crash helmets. Additive manufacturing of sports gear allows for the creation of customized, lightweight, and durable parts that reduce weight and improve performance.
- Energy and Thermal Management:
- ZK60 Magnesium Alloy is used in energy-efficient thermal management applications due to its high thermal conductivity. It is utilized in heat exchangers, cooling systems, and radiators. Its light weight and thermal conductivity make it ideal for energy-saving applications in electronics, power systems, and electric vehicles.
- The micron powder is used for 3D printing of heat dissipation components where both thermal efficiency and lightweight design are critical.
- Tooling and Industrial Applications:
- ZK60 Magnesium alloy is used for industrial tools and machinery components that require high strength, durability, and lightweight. It is commonly used in parts such as dies, molds, tools, and machinery housings that must perform under stress while maintaining low weight.
- The alloy’s ability to resist wear and abrasion makes it suitable for machinery applications that involve high forces or require the material to endure extreme conditions.
- Research and Development:
- ZK60 Magnesium Alloy Micron Powder is widely used in research and development to study the material properties of magnesium alloys and explore new manufacturing techniques. The powder is used in additive manufacturing, powder metallurgy, and material science research to test the performance and behavior of the alloy in various industrial and commercial applications.
ZK60 Magnesium Alloy Micron Powder (20-63 µm, Spherical) is a high-performance material with excellent lightweight, strength, and corrosion resistance properties. It is used in a wide range of advanced manufacturing and engineering applications, including automotive, aerospace, medical, marine, and industrial sectors. The fine, spherical particle size ensures optimal flow for additive manufacturing, powder metallurgy, and coating processes, enabling the creation of high-precision, high-performance components in demanding environments.