Technical Specifications:
- Chemical Composition:
- Primary Ingredient: Zirconium Carbide (ZrC).
- Purity: 99+% (high purity suitable for advanced applications).
- Particle Size:
- Particle Size: 80 nm (nanometers).
- Particle Shape: Typically spherical or slightly irregular, depending on the synthesis method.
- Crystal Structure:
- Structure: Cubic, contributing to excellent mechanical and thermal properties.
- Thermal Properties:
- Melting Point: ~3,550°C, making it suitable for high-temperature environments.
- Thermal Conductivity: ~20–30 W/m·K, ensuring efficient heat dissipation.
- Thermal Stability: Exceptional resistance to thermal shock and extreme temperatures.
- Mechanical Properties:
- Hardness: Extremely hard (~9 on the Mohs scale), suitable for wear-resistant applications.
- Density: ~6.73 g/cm³.
- Color: Gray to black.
Applications:
- Refractory Materials:
- Purpose: High thermal stability and melting point make ZrC ideal for high-temperature applications.
- Application: Used in furnace linings, crucibles, and other high-temperature industrial components.
- Aerospace and Defense:
- Purpose: Combines lightweight properties with high strength and thermal resistance for aerospace applications.
- Application: Utilized in rocket nozzles, heat shields, and hypersonic vehicle components.
- Cutting Tools and Wear-Resistant Components:
- Purpose: Exceptional hardness and wear resistance make ZrC suitable for machining applications.
- Application: Used in carbide tools, drills, and other high-performance cutting tools.
- Coatings:
- Purpose: Provides enhanced wear resistance, oxidation resistance, and durability.
- Application: Applied as a coating for tools, molds, and high-stress industrial parts.
- Electronics:
- Purpose: High electrical conductivity and thermal stability make ZrC suitable for electronic applications.
- Application: Used in conductive coatings, resistors, and thermal management systems.
- Energy Storage:
- Purpose: Enhances the stability and performance of energy storage systems.
- Application: Incorporated into electrodes for batteries, supercapacitors, and other advanced energy devices.
- Catalysis:
- Purpose: Acts as a catalyst or support material in chemical processes.
- Application: Used in hydrogen production, hydrocarbon processing, and environmental remediation.
- Additive Manufacturing:
- Purpose: Enhances the properties of 3D-printed materials.
- Application: Integrated into powders for high-performance additive manufacturing processes.
- Nuclear Applications:
- Purpose: High melting point and radiation resistance make ZrC suitable for nuclear systems.
- Application: Used in nuclear reactors and as a structural material in advanced nuclear applications.
- Composites:
- Purpose: Reinforces composites to improve mechanical strength, wear resistance, and thermal conductivity.
- Application: Incorporated into metal and ceramic matrix composites for aerospace, automotive, and industrial applications.
Key Benefits:
- Ultra-High Melting Point: Suitable for extreme temperature environments like aerospace and refractory applications.
- Exceptional Hardness: Provides superior wear resistance for cutting tools and coatings.
- Thermal and Electrical Conductivity: Ensures efficient heat dissipation and electrical performance.
- Chemical Stability: Resistant to oxidation, corrosion, and chemical degradation.
- Nanoscale Advantages: High surface area enhances reactivity, dispersion, and integration into composites.
Zirconium Carbide Nanopowder (ZrC) is a versatile material for refractory applications, aerospace components, cutting tools, coatings, and energy systems, offering outstanding thermal resistance, hardness, and durability for advanced industrial and technological advancements.