Technical Description:
Titanium Micron Powder (Ti, 99.5+, 75-150 µm, Spherical) is a high-purity powder composed of titanium (Ti) with a purity of 99.5% or higher. The powder particles are spherical in shape, which enhances flowability and handling. The particle size range of 75-150 micrometers (µm) places this powder in the medium to coarse size category, making it suitable for applications requiring larger particles for structural integrity, strength, and thermal management.
- Chemical Composition:
- Titanium (Ti) content: 99.5+%, indicating high purity, ensuring that the powder is mostly free of contaminating elements. This purity is vital for applications requiring precise material properties, such as aerospace, automotive, and defense industries.
- Particle Size:
- The powder has a particle size range of 75-150 µm, which provides an appropriate balance between surface area and flowability. The larger size compared to finer powders gives the material better handling and packing density in applications that require robustness and strength.
- Shape:
- The particles are spherical, which allows for smoother flow during processing, enhanced uniformity in packing, and uniform deposition in manufacturing processes. The spherical shape is especially advantageous in additive manufacturing and powder metallurgy.
- Purity:
- With 99.5+% purity, the powder ensures minimal contamination, which is critical for precision applications in industries where material performance must be consistent and predictable.
Applications:
- Powder Metallurgy:
- Titanium powder with particle sizes in the 75-150 µm range is widely used in powder metallurgy to produce high-strength sintered components. These parts are commonly used in automotive, aerospace, and industrial machinery applications where high tensile strength, wear resistance, and thermal stability are required. The larger particle size ensures that the parts can withstand higher stress and provide enhanced mechanical properties.
- Additive Manufacturing (3D Printing):
- Titanium powder with spherical particles in the 75-150 µm range is ideal for additive manufacturing techniques like Selective Laser Melting (SLM) and Electron Beam Melting (EBM). The medium-to-coarse particle size ensures a solid build-up of parts with good mechanical properties, commonly used in industries like aerospace, medical implants, and automotive. The spherical particles improve the powder flow and uniformity during printing.
- Aerospace and Defense:
- Titanium is widely used in aerospace and defense industries due to its excellent strength-to-weight ratio, corrosion resistance, and thermal stability. The 75-150 µm titanium powder is used in manufacturing structural components, aircraft parts, and engine components that need to be lightweight but strong enough to withstand high stresses and harsh conditions.
- Medical Implants:
- Titanium is known for its biocompatibility, making it an ideal material for medical implants such as joint replacements, dental implants, and surgical tools. The fine, spherical titanium powder is used in additive manufacturing to create custom-made implants that fit precisely to the patient’s needs. The high purity ensures that the implants are safe and durable for long-term use.
- Thermal Spray Coatings:
- Titanium powder with a 75-150 µm particle size is often used in thermal spray coatings for applications that require high corrosion resistance, wear resistance, and high-temperature stability. These coatings are commonly applied to engine components, turbine blades, and aerospace materials to enhance performance in harsh environments.
- Automotive Components:
- Titanium powder is also used in the automotive industry to produce lightweight, high-performance components such as suspension parts, brackets, and engine components. Titanium’s high strength and low density make it ideal for reducing the overall weight of the vehicle without compromising on strength, which is crucial for fuel efficiency and performance.
- Electronics and Electrical Components:
- Titanium powder can be used to create electrical components such as connectors and electrodes. Its corrosion resistance and electrical conductivity make it useful in high-performance electronic devices. The fine, spherical particles enable uniform deposition for precision electrical components.
- Hydrogen Storage:
- Titanium-based materials are being explored for hydrogen storage applications. Titanium powder is used in the production of metal hydride systems for hydrogen fuel cells and energy storage systems. The medium particle size allows for enhanced reactivity and performance in these systems.
- Heat Exchangers:
- Titanium’s thermal conductivity and corrosion resistance make it ideal for use in heat exchangers. The 75-150 µm titanium powder is used to create components for the energy and chemical industries, where high temperatures and corrosive environments are common. The powder helps ensure durability and efficiency in heat exchange systems.
- Sintered Bearings and Bushings:
- Titanium powder in this particle size range is ideal for creating sintered bearings and bushings. These parts are used in applications that require high wear resistance and lightweight materials, such as in automotive and aerospace industries. Titanium’s strength and corrosion resistance make it ideal for high-stress applications.
- Battery Technology:
- Titanium-based materials are increasingly being used in lithium-ion batteries and other energy storage solutions. Titanium powder is used in electrode production, providing superior stability and long cycle life for batteries. Its use in battery technology can improve energy density and battery efficiency.
Summary of Benefits:
- High Purity: The 99.5+% purity ensures minimal contamination, making it suitable for precision applications in aerospace, medical devices, automotive, and more.
- Spherical Shape: The spherical particles improve flowability, packing density, and uniformity, making it easier to handle and process in manufacturing applications like additive manufacturing and powder metallurgy.
- Particle Size Range (75-150 µm): The medium-to-coarse particle size provides a good balance between surface area and mechanical strength, making it suitable for applications that require both performance and ease of handling.
- Versatility: The powder is ideal for a wide range of applications across aerospace, medical, automotive, energy storage, and thermal management, offering enhanced performance in each sector.
In conclusion, Titanium Micron Powder (99.5+, 75-150 µm, Spherical) is a versatile, high-performance material suitable for a wide range of advanced applications, including additive manufacturing, powder metallurgy, aerospace, medical implants, and thermal spray coatings. Its spherical shape, medium particle size, and high purity make it an excellent choice for producing high-strength, durable components in critical applications across various industries.