Titanium Micron Powder ( Ti, 99.5+ %, 5-25 µm, Spherical )

Technical Description:

Titanium Micron Powder (Ti, 99.5+, 5-25 µm, Spherical) is a fine, high-purity powder composed of titanium (Ti) with a purity level of 99.5% or higher. The powder particles are spherical in shape and have a particle size range of 5-25 micrometers (µm). The spherical shape is ideal for processes that require good flowability, uniform distribution, and easy handling. This powder is typically used in advanced manufacturing processes such as additive manufacturing, powder metallurgy, and coatings.

• Chemical Composition:
  • Titanium (Ti) content: 99.5+%, ensuring a high purity with minimal contamination. The powder is highly suitable for applications where low levels of impurities are critical to achieving excellent material properties.
• Particle Size:
  • The powder has a particle size range of 5-25 µm, which offers a good balance between surface area and flowability. This size is ideal for processes such as powder metallurgy, additive manufacturing, and coatings, where particle size uniformity is important.
• Shape:
  • The powder particles are spherical, which is a preferred shape for additive manufacturing and sintering processes, as it helps to ensure good powder flow and packing density, as well as uniform layer deposition.
• Purity:
  • The 99.5+% purity ensures that the titanium powder is largely free from contaminants, making it suitable for critical applications where high material performance and consistency are needed.

Applications:

1. Additive Manufacturing (3D Printing):
   • Titanium powder with spherical particles and a particle size range of 5-25 µm is ideal for additive manufacturing processes like Selective Laser Melting (SLM), Electron Beam Melting (EBM), and Laser Powder Bed Fusion (LPBF). The spherical nature of the powder allows for smooth powder flow, making it suitable for creating high-performance, complex parts used in aerospace, medical implants, and automotive applications.
2. Powder Metallurgy:
   • Titanium powder is used in powder metallurgy to produce sintered components with high mechanical strength, wear resistance, and high-temperature stability. These sintered parts are often used in aerospace, automotive, and industrial machinery. The fine particle size range (5-25 µm) helps produce parts with consistent density and high-quality mechanical properties.
3. Aerospace and Defense:
   • Titanium is widely used in the aerospace and defense industries due to its lightweight, high strength, and corrosion resistance properties. The 5-25 µm titanium powder is used to manufacture components such as aircraft parts, turbine blades, engine components, and heat exchangers that must endure high-stress and high-temperature environments while minimizing weight.
4. Medical Implants:
   • Titanium is highly biocompatible, making it ideal for medical implants such as joint replacements, dental implants, and surgical tools. The fine titanium powder is used in additive manufacturing to produce customized implants that perfectly fit individual patients. The spherical powder enables precise, efficient printing of complex geometries that are difficult to achieve with traditional methods.
5. Coatings:
   • Titanium powder is often used in the production of corrosion-resistant coatings for various metal substrates. These coatings enhance the performance of components exposed to harsh environments such as marine, aerospace, and chemical processing industries. The 5-25 µm titanium powder is commonly used in thermal spraying or plasma spray coating processes to protect critical components from wear and corrosion.
6. Battery Technology:
   • Titanium is used in the development of lithium-ion batteries and supercapacitors. The spherical titanium powder can be incorporated into the production of cathodes or anodes for batteries, helping to improve energy density and performance. Titanium-based materials are also explored in sodium-ion and magnesium-ion battery technologies.
7. Metal Matrix Composites (MMC):
   • Titanium powder is used in the production of metal matrix composites (MMC) by mixing it with other materials like ceramics or fibers. These composites combine the strength and weight properties of titanium with the thermal or electrical characteristics of other materials, making them ideal for high-performance applications in aerospace, automotive, and military technologies.
8. Automotive Industry:
   • Titanium’s strength-to-weight ratio makes it an attractive material for the automotive industry, where lightweight materials are essential for improving fuel efficiency and performance. The 5-25 µm titanium powder is used in additive manufacturing to produce custom parts, including engine components, brackets, and suspension parts, which benefit from titanium’s strength and corrosion resistance.
9. Microelectronics:
   • Titanium is also used in the microelectronics industry for making thin films and electrodes. Titanium powder is used to create high-quality thin films for capacitors, semiconductors, and sensors. The fine particle size enables the production of thin layers with precise material properties, crucial for microelectronic devices.
10. Hydrogen Storage:
    • Titanium-based materials are being studied for hydrogen storage applications. The fine titanium powder can be used in the production of hydride materials that absorb and store hydrogen gas. These materials are essential for fuel cells and other energy storage systems where efficient hydrogen storage is required.
11. Sintered Bearings and Bushings:
    • Titanium powder is used to produce sintered bearings and bushings. These parts are widely used in industries such as automotive and aerospace, where high-performance, lightweight components are essential. Titanium’s corrosion resistance and high strength make it ideal for components exposed to high stresses and corrosive environments.

Summary of Benefits:

• High Purity: The 99.5+% purity ensures minimal contamination, making the powder suitable for precision applications in aerospace, electronics, medical, and automotive industries.
• Spherical Shape: The spherical particles improve flowability, packing density, and handling, making the powder ideal for additive manufacturing, powder metallurgy, and coating applications.
• Particle Size Range (5-25 µm): The particle size range offers an optimal balance between surface area and flowability, making it suitable for high-performance applications requiring uniform powder distribution and sintering characteristics.
• Versatility: This titanium powder is ideal for a wide range of applications, including medical implants, aerospace, automotive, battery technology, and coatings, highlighting its versatility in both high-performance and precision manufacturing industries.

In conclusion, Titanium Micron Powder (99.5+, 5-25 µm, Spherical) is a highly versatile and performance-driven material with a broad spectrum of applications in industries where strength, lightweight, and corrosion resistance are critical. Its spherical shape and fine particle size enhance the powder’s suitability for advanced manufacturing processes like additive manufacturing, powder metallurgy, and coatings, making it essential for producing high-quality, durable components in aerospace, automotive, electronics, and medical fields.