Technical Description:
Titanium Micron Powder (Ti, 99.5+%, 15-53 µm, Spherical) is a high-purity titanium powder with 99.5% purity and a particle size range of 15-53 micrometers (µm). The powder particles are spherical in shape, providing excellent flowability and handling properties. This specific particle size range is well-suited for a variety of industrial applications where medium-sized particles offer a good balance of surface area and mechanical properties, such as powder metallurgy, additive manufacturing, and coatings.
- Chemical Composition:
- Titanium (Ti) content: 99.5+%, ensuring high purity with minimal contamination, which is crucial for high-performance applications that demand reliable and consistent material properties.
- Particle Size:
- The powder has a particle size range of 15-53 µm, which is considered medium-sized. This size range ensures an appropriate balance between surface area and flowability, making it ideal for manufacturing processes that require both strength and ease of handling.
- Shape:
- The powder particles are spherical, which enhances flowability and packing density compared to irregular powders. The spherical shape also ensures smooth handling and even distribution during manufacturing processes like additive manufacturing and powder metallurgy.
- Purity:
- The 99.5+% purity ensures minimal contamination, making the powder suitable for applications in industries such as aerospace, automotive, medical, and energy, where high material quality is essential.
Applications:
- Additive Manufacturing (3D Printing):
- Titanium powder with spherical particles in the 15-53 µm range is ideal for additive manufacturing processes such as Selective Laser Melting (SLM) and Electron Beam Melting (EBM). The spherical shape of the powder improves its flow and ensures a uniform layer deposition during printing. This is essential for creating complex, high-performance components in industries like aerospace, medical implants, and automotive.
- Powder Metallurgy:
- Titanium powder in the 15-53 µm range is widely used in powder metallurgy to produce sintered parts. These parts include gears, bearings, and structural components that require high strength and wear resistance. The medium-sized particles provide a good balance between surface area for sintering and the mechanical properties of the finished part.
- Aerospace and Defense:
- Titanium’s high strength-to-weight ratio, corrosion resistance, and high-temperature stability make it ideal for aerospace and defense applications. The 15-53 µm titanium powder is used to manufacture engine components, turbine blades, heat exchangers, and other high-performance parts that need to withstand extreme conditions while remaining lightweight.
- Medical Implants:
- Titanium is known for its biocompatibility, making it a key material for medical implants such as joint replacements, dental implants, and surgical tools. The fine, spherical titanium powder is used in additive manufacturing to create customized implants that perfectly fit individual patients. The high purity ensures safe and durable implants that integrate well with the human body.
- Coatings and Surface Treatments:
- Titanium powder is used in the creation of corrosion-resistant coatings applied to various metal substrates. The spherical powder is ideal for producing coatings through processes such as plasma spraying or thermal spraying. These coatings are commonly used in aerospace, marine, and chemical processing industries to protect critical components from corrosion and wear.
- Energy Storage and Battery Technology:
- Titanium powder is being explored for use in lithium-ion batteries and other energy storage systems. The fine powder is used in the production of electrodes and cathodes for batteries. Titanium-based materials are known to provide longer cycle life and better stability, making them ideal for rechargeable batteries used in electric vehicles and grid energy storage.
- Electronics and Electrical Components:
- Titanium’s high electrical conductivity and corrosion resistance make it useful in the manufacture of electrical components such as connectors, electrodes, and capacitors. The spherical titanium powder is used to create thin films or coatings for various microelectronic devices, ensuring high performance and reliability.
- Hydrogen Storage:
- Titanium-based materials are studied for hydrogen storage due to their ability to absorb and release hydrogen efficiently. Titanium powder is used in the development of metal hydride systems, which are used in hydrogen fuel cells and energy storage applications. The powder helps to improve the storage capacity and efficiency of these systems.
- Automotive Industry:
- Titanium powder is increasingly used in the automotive industry to create lightweight, high-strength components. The 15-53 µm powder is used in powder metallurgy to produce parts like suspension components, brackets, engine parts, and valves, which benefit from titanium’s strength, corrosion resistance, and lightweight properties.
- Chemical Processing:
- Titanium is highly resistant to corrosion by many acids, making it useful in the chemical processing industry. Titanium powder is used in the production of reactors, vessels, and exchangers that are exposed to aggressive chemicals. The fine powder helps in producing durable components that can withstand harsh chemical environments.
- Sintered Bearings and Bushings:
- Titanium powder is ideal for sintered bearings and bushings that are required in high-performance applications such as aerospace, automotive, and industrial machinery. Titanium’s wear resistance, strength, and corrosion resistance make it an ideal material for these parts, which require high durability and long service life.
Summary of Benefits:
- High Purity: The 99.5+% purity ensures that the powder is nearly free from contaminants, making it ideal for high-performance applications in aerospace, medical, and automotive industries.
- Spherical Shape: The spherical particles ensure smooth flowability, uniform deposition, and dense packing, making it ideal for additive manufacturing, powder metallurgy, and coating applications.
- Medium Particle Size (15-53 µm): The particle size range is well-suited for applications requiring a balance between high surface area and ease of handling, such as in sintering, additive manufacturing, and coating processes.
- Versatility: Titanium powder has a broad range of applications, including medical implants, aerospace components, automotive parts, energy storage, battery technology, and corrosion-resistant coatings.
In conclusion, Titanium Micron Powder (99.5+, 15-53 µm, Spherical) is a high-performance material that offers excellent mechanical properties, high strength-to-weight ratio, and outstanding corrosion resistance. Its fine, spherical form and high purity make it ideal for a wide range of industrial applications, including aerospace, medical, automotive, additive manufacturing, and battery technology. The powder’s consistent quality and versatility ensure it is an essential material in creating high-performance, durable, and reliable components.