Stellite 6 Spherical Micron Powder Size : 15-45μm

Stellite 6 Spherical Micron Powder, Size: 15-45 µm

Technical Specifications:

• Material: Stellite 6 (Cobalt-Chromium Alloy)
• Particle Size: 15-45 µm (microns)
• Shape: Spherical
• Purity: Typically 99.9% (high purity)
• Density: Approximately 8.9 g/cm³
• Melting Point: 1,350°C (2,462°F)
• Boiling Point: Sublimes at temperatures above 2,500°C
• Chemical Composition (Stellite 6):
  • Cobalt (Co): 60%
  • Chromium (Cr): 28%
  • Tungsten (W): 4-5%
  • Carbon (C): 1.0-1.2%
  • Molybdenum (Mo): 2.5%
  • Nickel (Ni): 2%
  • Other Elements: Small amounts of silicon (Si), iron (Fe), and other trace elements.

Applications:

1. Wear-resistant Coatings:
   • Stellite 6 Micron Powder is commonly used to create wear-resistant coatings on components exposed to abrasion and high-stress environments. The alloy is applied via processes such as thermal spraying, laser cladding, and plasma spraying to form hard, durable coatings on parts such as engine components, tools, and machinery parts.
   • This alloy is widely used in industries where high wear resistance and abrasion resistance are essential, including mining, oil and gas, steel manufacturing, and automotive.
2. Aerospace Applications:
   • Stellite 6 is used in the aerospace industry for parts that need to withstand extreme temperatures, wear, and oxidation. Common applications include turbine blades, valves, seals, and engine components.
   • The micron powder is used in additive manufacturing or coating processes to produce lightweight, high-performance parts that offer excellent heat resistance and durability.
3. Medical Devices:
   • Stellite 6 is often used in medical applications such as orthopedic implants, surgical instruments, and dental tools. Its biocompatibility, wear resistance, and corrosion resistance make it ideal for implants that are subjected to high mechanical stress and need to perform reliably over time.
   • The micron powder is used in additive manufacturing to create custom medical implants that require precision and the ability to withstand body fluids and mechanical loading.
4. Oil & Gas Industry:
   • Stellite 6 is commonly used in the oil and gas industry for parts exposed to abrasion, erosion, and high-pressure environments. Components like drill bits, valves, and pumps benefit from the material’s wear resistance and ability to perform in harsh environments.
   • The micron powder is used for coating applications and additive manufacturing of parts that need to resist the harsh conditions encountered in downhole drilling and extraction operations.
5. Cutting Tools:
   • Stellite 6 is widely used for manufacturing cutting tools, such as drills, mills, and saw blades, due to its excellent hardness, abrasion resistance, and ability to maintain sharpness. The powder is used for coating cutting tools to enhance their performance and extend their life in high-speed machining applications.
   • The powder is also used in additive manufacturing to produce customized cutting tools with complex shapes that need enhanced performance under heavy use.
6. Marine Applications:
   • Stellite 6 is used in marine applications such as propellers, valves, seawater pumps, and underwater equipment. Its resistance to corrosion, abrasion, and marine environments makes it ideal for use in parts exposed to seawater and harsh weather conditions.
   • The micron powder is used for coating marine parts to improve their durability and resistance to erosion caused by seawater exposure.
7. Heavy Machinery and Equipment:
   • Stellite 6 is often applied to heavy machinery parts such as wear plates, rollers, and molds. The alloy’s excellent abrasion resistance ensures that machinery parts last longer and require less frequent maintenance in industries like mining, construction, and steel production.
   • The micron powder can be used to coat machinery components or in additive manufacturing for producing complex parts with high wear resistance.
8. Power Generation:
   • Stellite 6 is used in power generation equipment such as turbine blades, steam valves, boiler tubes, and heat exchangers due to its thermal stability, oxidation resistance, and wear resistance. The alloy helps extend the life of power generation components exposed to extreme temperatures and high pressure.
   • The powder form is often used in thermal spraying to create protective coatings on power generation components, ensuring efficiency and long-term durability.
9. Research and Development:
   • Stellite 6 micron powder is widely used in research and development for exploring new materials and additive manufacturing techniques. Researchers use the powder to create prototypes, test material behaviors, and optimize coating processes.
   • The micron powder allows testing of advanced manufacturing methods, such as metal 3D printing or laser cladding, and the development of new applications where high wear resistance is needed.

Stellite 6 Spherical Micron Powder (15-45 µm) is a high-performance material with outstanding wear resistance, corrosion resistance, and thermal stability. It is used across industries such as aerospace, automotive, medical, oil & gas, heavy machinery, power generation, and marine for applications requiring high durability and resistance to extreme conditions. The fine, spherical powder size makes it ideal for precision additive manufacturing, coating applications, and powder metallurgy, enabling the creation of complex, high-strength components with superior performance in high-stress environments.