High Purity Atomized Spherical Magnesium Micron Powder ( Mg, 99.9%, 60µm, Spherical )

Technical Description:

High Purity Atomized Spherical Magnesium Micron Powder (Mg, 99.9%, 60 µm, Spherical) is a fine, high-purity magnesium powder with a purity of 99.9%. The powder particles are spherical in shape and have an average particle size of 60 micrometers (µm). The powder is produced through an atomization process, which creates uniform and consistent spherical particles, resulting in excellent flowability and ease of handling. This powder is specifically designed for applications that require slightly larger particle sizes, compared to finer powders, and can be used in various industries.

• Chemical Composition:
  • Magnesium (Mg) content: 99.9%, ensuring extremely high purity, with minimal contaminants. This makes it suitable for demanding applications where low impurity levels are critical.
• Particle Size:
  • The average particle size is 60 µm, which strikes a balance between fine and coarser powders. This size is often used in processes like powder metallurgy, alloy production, and coatings, where a larger particle size is beneficial for certain mechanical properties.
• Shape:
  • The particles are spherical, which is the result of the atomization process. Spherical particles have better flowability, which makes them easier to handle, process, and apply in manufacturing techniques like additive manufacturing and powder metallurgy.
• Purity:
  • With 99.9% purity, the powder has minimal impurities, making it ideal for high-performance applications where high-quality materials are essential for achieving the desired properties in the final product.

Applications:

1. Powder Metallurgy:
   • Magnesium powder is widely used in powder metallurgy to manufacture components such as gears, bearings, and structural parts. The 60 µm size range is well-suited for producing high-strength components with a reduced weight, making magnesium ideal for aerospace, automotive, and industrial applications.
2. Additive Manufacturing (3D Printing):
   • Spherical magnesium powder with a 60 µm size is ideal for additive manufacturing processes like Selective Laser Melting (SLM) and Electron Beam Melting (EBM). The spherical particles improve the flow characteristics of the powder, making it easier to work with and ensuring high-density parts with good mechanical properties, used in aerospace, automotive, and medical sectors.
3. Lightweight Alloys:
   • Magnesium is a key component in producing lightweight alloys that are used in the aerospace, automotive, and electronics industries. The fine but slightly larger particle size makes it suitable for alloying with aluminum, zinc, and other metals to create high-strength magnesium alloys used in structural parts like engine blocks, transmission components, and automotive wheels.
4. Aerospace and Automotive:
   • Due to its high strength-to-weight ratio, magnesium is widely used in the aerospace and automotive industries to reduce weight while maintaining strength and durability. The 60 µm spherical powder is used in the production of lightweight parts such as engine components, structural frames, and gearboxes.
5. Battery Technology:
   • Magnesium has gained attention as a potential material for magnesium-ion batteries as an alternative to lithium-ion batteries. These batteries are expected to have higher energy density and better safety profiles. Magnesium powder with high purity can be used in the production of cathodes and anodes for magnesium-ion batteries.
6. Thermal Management:
   • Magnesium’s high thermal conductivity makes it ideal for use in thermal management applications, especially in electronics. The spherical powder is used to manufacture heat sinks and other components that help dissipate heat efficiently from high-performance electronic devices, such as computers, smartphones, and LED lighting systems.
7. Corrosion-Resistant Coatings:
   • Magnesium is inherently resistant to corrosion in certain environments, and it is used to produce corrosion-resistant coatings. The high-purity magnesium powder is ideal for applying coatings that protect metals in harsh environments, such as in marine and aerospace applications.
8. Pyrotechnics:
   • Magnesium powder burns at very high temperatures and produces a bright white light, making it valuable for pyrotechnic applications such as flares, fireworks, and other light-producing devices. The fine particle size ensures a fast and efficient reaction, which is crucial in pyrotechnic formulations.
9. Welding and Soldering:
   • Magnesium powder is used in welding and soldering applications, especially when creating magnesium alloy joints. It is used as a filler material to create strong, durable bonds between magnesium components, ensuring structural integrity in high-performance applications such as automotive and aerospace parts.
10. Hydrogen Storage:
    • Magnesium is a promising material for hydrogen storage due to its ability to absorb and release hydrogen effectively. Magnesium powder is utilized in metal hydride systems for hydrogen storage, where it is used to store hydrogen efficiently and release it when needed for fuel cells and other energy applications.
11. Electrical and Conductive Components:
    • Magnesium-based materials, including powders, are used in the production of electrical components such as casings for electronic devices, connectors, and shielding. Magnesium offers a good balance of electrical conductivity and strength, making it suitable for devices that need to handle electrical currents while remaining lightweight.
12. Moldings and Castings:
    • The 60 µm magnesium powder is used in casting and molding processes, including die casting, where high strength and light weight are essential. Magnesium-based alloys produced from this powder are used in applications where precision and weight reduction are paramount, such as in automotive, aerospace, and electronics manufacturing.

Summary of Benefits:

• High Purity: The 99.9% purity ensures minimal contamination, making the powder suitable for high-performance applications in industries like aerospace, automotive, and electronics.
• Spherical Shape: The spherical particle shape enhances flowability, ease of handling, and packing density, improving processes like powder metallurgy and additive manufacturing.
• Lightweight and High Strength: Magnesium’s high strength-to-weight ratio is beneficial in industries that require durable yet lightweight components, such as aerospace and automotive.
• Versatility: This powder has a wide range of applications, from alloy production and thermal management to pyrotechnics and hydrogen storage, providing flexibility across various industries.

In conclusion, High Purity Atomized Spherical Magnesium Micron Powder (99.9%, 60 µm) is a versatile material that offers excellent properties for use in a range of high-performance applications, including aerospace, automotive, battery technology, thermal management, and more. Its spherical shape, high purity, and particle size make it ideal for manufacturing lightweight, durable, and corrosion-resistant components.