Copper Tin (Cu:85-Sn:15) Alloy Micron Powder (Bronze, 99.5%, 325 Mesh)
Technical Specifications:
- Material: Copper Tin (Cu:85, Sn:15) Alloy (Bronze)
- Purity: 99.5% (high purity)
- Particle Size: 325 Mesh (approximately <45 µm, finer than 45 microns)
- Shape: Typically spherical or irregular (depending on the manufacturing process)
- Density: Approximately 8.4 g/cm³ (for copper-tin alloy)
- Melting Point: 900-1,100°C (1,652-2,012°F), depending on the specific composition and ratio of copper to tin.
- Boiling Point: Copper and tin do not have a specific boiling point, as they tend to sublime or decompose at extremely high temperatures (above 2,600°C).
- Chemical Composition (Copper Tin Alloy, 85% Cu, 15% Sn):
- Copper (Cu): 85%
- Tin (Sn): 15%
Applications:
- Powder Metallurgy:
- Copper Tin (Cu:85-Sn:15) alloy micron powder is commonly used in powder metallurgy for the production of bronze parts with high strength, wear resistance, and corrosion resistance. This powder can be compacted and sintered to produce precision components for a range of industries, including automotive, aerospace, and electrical applications.
- The powder is ideal for creating parts like bearings, gears, piston rings, and electrical contacts that require durability, wear resistance, and excellent mechanical properties.
- Automotive and Aerospace:
- Bronze alloys like Cu:85-Sn:15 are widely used in automotive and aerospace industries for components such as brake systems, engine parts, and electrical contacts. The powder is used to create lightweight, durable parts for high-performance vehicles and aircraft, where low friction, corrosion resistance, and high mechanical strength are essential.
- The micron powder is also utilized in additive manufacturing to create complex aerospace components that require precision and high fatigue resistance.
- Marine Applications:
- Copper Tin alloys are particularly well-suited for marine environments due to their excellent corrosion resistance in saltwater. This alloy powder is used to manufacture marine hardware, propellers, shafts, hull components, and other parts exposed to harsh marine conditions. The Cu:85-Sn:15 alloy helps prevent corrosion and ensures long-lasting performance in shipbuilding and offshore equipment.
- Wear-resistant Parts:
- The Cu-Sn alloy is used in the production of wear-resistant parts, including friction plates, brake linings, engine components, and seals. The high hardness and abrasion resistance of bronze make it an ideal material for these applications, especially in heavy machinery, high-performance engines, and industrial equipment.
- Electrical Connectors and Contacts:
- Copper-tin alloys like Cu:85-Sn:15 are commonly used in electrical connectors and contact materials. The excellent electrical conductivity and low contact resistance of the alloy ensure reliable performance in high-current applications. The micron powder is utilized in connector components, switchgear, power distribution systems, and electronic devices that require strong electrical connections and durability over time.
- Art and Sculpture:
- Bronze alloy powders are often used in art casting and sculpture for creating detailed designs and statues. The Cu:85-Sn:15 alloy creates a rich, reddish-brown color when cast and is favored by sculptors for its malleability, workability, and aesthetic appeal. It is commonly used in artworks, coins, and medals.
- Heat Exchangers and Thermal Management:
- Copper Tin alloy is used in the manufacture of heat exchangers, radiators, and thermal management components due to its excellent thermal conductivity. The Cu:85-Sn:15 alloy is employed in cooling systems for applications such as power electronics, automotive engines, renewable energy systems, and electronic devices, where heat dissipation is critical.
- Tooling and Molds:
- Copper Tin alloy powder is used in the creation of molds and tooling components for the casting and die-casting industries. The material provides durable and precise molds that can withstand the pressures and temperatures of high-volume production processes, especially in metalworking, plastic injection molding, and ceramic molding.
- Marine and Offshore Equipment:
- Copper Tin alloy is highly resistant to corrosion and erosion, making it ideal for marine equipment such as propellers, underwater devices, and seawater pipes. The Cu:85-Sn:15 alloy is specifically chosen for its ability to withstand long-term exposure to the harsh conditions of saltwater environments.
- Sintered Parts for High Precision:
- The micron powder form of Cu:85-Sn:15 alloy is used in sintering processes to create highly precise parts in powder metallurgy. This is ideal for producing high-strength components like gears, electrical connectors, and mechanical parts that need to have exact tolerances, wear resistance, and strength.
- Research and Development:
- Copper Tin micron powder is also widely used in research and development for testing new manufacturing techniques, especially in powder metallurgy and additive manufacturing. Researchers use the alloy powder to create prototypes and explore new ways to produce advanced materials with improved properties.
Copper Tin (Cu:85-Sn:15) Alloy Micron Powder (Bronze, 99.5%, 325 Mesh) is a high-performance material that is essential in industries requiring strength, corrosion resistance, thermal conductivity, and electrical conductivity. Its applications span across automotive, aerospace, marine, electrical, and industrial sectors, where it is used in producing high-strength parts, wear-resistant components, and corrosion-resistant materials. The micron powder form enables the creation of complex, precise parts through additive manufacturing and powder metallurgy, ensuring performance and durability in demanding applications.
