Aluminum Zirconium Alloy Micron Powder ( 99.9+%, < 44 µm, Al: 90%, Zr: 10% )

Aluminum Zirconium Alloy Micron Powder (Al-Zr, 99.9+%, <44 µm, Al: 90%, Zr: 10%)

Technical Specifications:

• Material: Aluminum Zirconium Alloy (Al-Zr)
• Purity: 99.9% (high purity)
• Particle Size: <44 µm (microns)
• Shape: Typically spherical or irregular (depending on the manufacturing process)
• Density: Approximately 3.7 g/cm³ (for the alloy)
• Melting Point: Aluminum (660°C/1,220°F), Zirconium (1,855°C/3,371°F) – the alloy’s melting point will be between these temperatures depending on composition.
• Boiling Point: Both aluminum and zirconium have very high boiling points, with aluminum at approximately 2,470°C (4,478°F) and zirconium at approximately 4,400°C (7,952°F).
• Chemical Composition (Al: 90%, Zr: 10%):
  • Aluminum (Al): 90%
  • Zirconium (Zr): 10%

Applications:

1. Powder Metallurgy:
   • Aluminum Zirconium Alloy Powder is used in powder metallurgy to manufacture lightweight, high-strength components. The powder can be compacted and sintered to create complex parts for automotive, aerospace, electronics, and industrial applications.
   • Components such as gears, bearings, pistons, valves, and electrical connectors benefit from the high strength and durability of the alloy.
2. Additive Manufacturing (3D Printing):
   • Al-Zr alloy powder is widely used in metal 3D printing technologies like Selective Laser Melting (SLM) and Laser Powder Bed Fusion (LPBF). The spherical particle shape and fine particle size (less than 44 µm) make it ideal for producing customized, high-performance parts with excellent mechanical properties and thermal resistance.
   • The powder is used for lightweight structural parts, functional prototypes, and production-grade components in industries such as aerospace, automotive, and electronics.
3. Aerospace Applications:
   • Aluminum Zirconium alloys are used in aerospace applications due to their high strength-to-weight ratio, resistance to high temperatures, and corrosion resistance. Components like aircraft frames, turbine blades, heat exchangers, and engine components benefit from the alloy’s performance under extreme conditions.
   • The micron powder form is utilized in additive manufacturing to create complex aerospace components with superior thermal stability and weight efficiency.
4. Automotive Components:
   • Al-Zr alloy is commonly used in the automotive industry for parts that need to balance strength and lightweight properties. Engine components, brake systems, transmission housings, and turbocharger parts can all benefit from the Al-Zr alloy’s high mechanical strength, corrosion resistance, and heat resistance.
   • The micron powder is used in additive manufacturing and powder metallurgy to create durable automotive components that help reduce vehicle weight and improve fuel efficiency.
5. Heat Resistance and Thermal Management:
   • Aluminum Zirconium alloys are known for their heat resistance, which makes them ideal for use in high-temperature applications such as thermal management components, heat exchangers, and cooling systems. The alloy is often used in power generation, automotive, and aerospace industries to produce parts that can withstand extreme temperatures.
   • The micron powder is ideal for creating components in additive manufacturing that require high thermal stability and thermal conductivity.
6. Electronics and Electrical Components:
   • Al-Zr alloys are used in electrical components such as conductors, connectors, and switchgear due to their good electrical conductivity and resistance to oxidation. The micron powder is often used in 3D printing to create precision connectors and high-performance electrical parts.
   • The alloy’s corrosion resistance ensures that the electrical components will last longer even in harsh environments.
7. Medical Devices:
   • Aluminum Zirconium alloys are used in the production of medical devices, particularly those that need biocompatibility and mechanical stability. The alloy can be used in the manufacturing of surgical tools, implants, and prosthetics where strength and lightweight properties are crucial.
   • The micron powder is also used for additive manufacturing of customized implants and medical instruments, enabling the creation of precise orthopedic devices and surgical tools.
8. Marine and Offshore Applications:
   • Aluminum Zirconium alloys are used in marine applications due to their corrosion resistance and high strength in saltwater environments. The powder is used in the manufacturing of marine hardware, propellers, and underwater equipment.
   • Al-Zr alloy parts can withstand harsh marine environments while maintaining durability and resistance to marine corrosion.
9. Tooling and Machinery:
   • Al-Zr alloys are used for tooling applications, especially in the manufacturing of high-performance tools such as drills, cutting tools, molds, and dies. The alloy’s combination of strength and high-temperature resistance makes it ideal for machinery components that need to withstand high-stress conditions.
   • The micron powder is used in powder metallurgy to produce precision parts for heavy-duty machinery.
10. Research and Development:
    • Aluminum Zirconium alloy powder is widely used in research and development to explore new material properties and additive manufacturing techniques. Researchers use this powder for testing the behavior of the alloy under various conditions and to optimize manufacturing processes.
    • The micron powder enables the customization of materials for use in high-performance applications and new technologies.

Aluminum Zirconium Alloy Micron Powder (Al-Zr, 99.9%, <44 µm) is a high-performance material with excellent properties including lightweight, strength, heat resistance, and corrosion resistance. It is used across industries such as aerospace, automotive, medical, marine, and electronics. The fine, spherical particle size ensures smooth flow and makes it ideal for additive manufacturing, powder metallurgy, and precision components. Whether used for high-performance automotive parts, customized medical implants, or aerospace components, the Al-Zr alloy powder enables the creation of complex, lightweight, and durable components that meet the most demanding applications.