Aluminum Micron Powder, ( Al, 99.99 %, 325 mesh, Spherical )

Aluminum Micron Powder (Al, 99.99%, 325 Mesh, Spherical)

Product Overview

The Aluminum Micron Powder (99.99%) is a high-purity, spherical powder with particle sizes fine enough to pass through a 325 mesh sieve. Its spherical morphology ensures excellent flowability and uniform distribution, making it ideal for applications demanding precision, consistency, and advanced material performance.

Key Features

1. High Purity (99.99%):
   • Ultra-low impurity levels enhance performance in high-precision and sensitive applications.
2. Spherical Morphology:
   • Ensures excellent flowability and packing density, critical for additive manufacturing and powder metallurgy.
3. Fine Particle Size (325 Mesh):
   • Particles below ~44 microns offer a high surface area for enhanced reactivity and performance.
4. Thermal and Electrical Conductivity:
   • Excellent for heat dissipation and electrical conductivity applications.
5. Corrosion Resistance:
   • Naturally forms a protective oxide layer, ensuring durability in challenging environments.

Applications

1. Additive Manufacturing (3D Printing):
   • Ideal for powder bed fusion and direct metal laser sintering (DMLS) processes.
   • Enables the production of lightweight, high-strength components in aerospace, automotive, and medical industries.
2. Powder Metallurgy:
   • Used for sintering, pressing, and forming intricate metal parts with excellent mechanical properties.
3. Electronics:
   • Applied in conductive pastes, thermal interface materials, and printed circuit boards for superior electrical and thermal performance.
4. Energy Storage:
   • Enhances performance in battery technologies, fuel cells, and hydrogen storage systems.
5. Propellants and Pyrotechnics:
   • Spherical aluminum powder is a key ingredient in rocket fuels, fireworks, and explosives, offering controlled energy release.
6. Coatings and Pigments:
   • Used in anti-corrosive coatings and metallic pigments for industrial and decorative applications.
7. Catalysis:
   • Acts as a catalyst or catalyst support in chemical reactions.

Technical Specifications

• Material: Aluminum (Al)
• Purity: 99.99%
• Particle Size: Passes through 325 mesh (≤44 µm)
• Morphology: Spherical
• Density: ~2.7 g/cm³
• Melting Point: ~660°C
• Thermal Conductivity: ~237 W/m·K
• Electrical Conductivity: ~36.9 x 10⁶ S/m
• Specific Surface Area: [Insert value if known, e.g., ~15 m²/g]
• Oxidation Resistance: High due to the naturally occurring oxide layer.

Processing Guidelines

1. Handling:
   • Use appropriate PPE to prevent inhalation or contact with skin and eyes.
   • Handle in a controlled, dry environment to minimize the risk of moisture absorption and oxidation.
2. Storage:
   • Store in sealed, moisture-free containers to maintain purity and prevent clumping or oxidation.
   • Keep away from open flames, sparks, and static electricity sources.
3. Compatibility:
   • Verify compatibility with other materials and processes to ensure optimal performance in final applications.

Safety Precautions

1. Flammability:
   • Fine aluminum powder is flammable and can pose a dust explosion hazard.
   • Avoid creating dust clouds and handle with grounded equipment to reduce static discharge risks.
2. Ventilation:
   • Conduct all operations in a well-ventilated area to prevent the accumulation of combustible dust.

Current Research and Trends

1. Aerospace and Defense:
   • Focus on lightweight aluminum components for high-performance aerospace and defense applications.
2. Green Energy:
   • Development of aluminum-based solutions for hydrogen generation, batteries, and renewable energy systems.
3. Advanced Manufacturing:
   • Enhancing 3D printing capabilities with ultra-high-purity spherical aluminum powders.

Advantages of Aluminum Micron Powder (99.99%, 325 Mesh, Spherical)

• Ultra-High Purity: Ensures reliability and performance in critical applications.
• Spherical Particles: Provides excellent flowability and uniform packing for efficient processing.
• Versatility: Suitable for a wide range of industries, including aerospace, electronics, and energy.
• Consistency: Narrow particle size distribution ensures uniformity in processing and end-use applications.