Aluminum 6061 Alloy Micron Powder, Size: 15-53 µm, Spherical

Aluminum 6061 Alloy Micron Powder (Size: 15-53 µm, Spherical)

Technical Specifications:

• Material: Aluminum 6061 Alloy
• Particle Size: 15-53 µm (microns)
• Shape: Spherical
• Purity: Typically 99.9% (High purity aluminum)
• Density: Approximately 2.7 g/cm³ (for aluminum alloy)
• Melting Point: 585-655°C (1,085-1,211°F) depending on the specific alloy composition and impurities
• Boiling Point: 2,470°C (4,478°F)
• Chemical Composition (Aluminum 6061 Alloy):
  • Aluminum (Al): 97.9% – 99.6%
  • Magnesium (Mg): 0.8% – 1.2%
  • Silicon (Si): 0.4% – 0.8%
  • Copper (Cu): 0.15% – 0.4%
  • Manganese (Mn): 0.15% – 0.8%
  • Chromium (Cr): 0.04% – 0.35%
  • Zinc (Zn): 0.25%
  • Other Elements: Minor amounts of iron, titanium, and other trace elements.

Applications:

1. Additive Manufacturing (3D Printing):
   • Aluminum 6061 Alloy Micron Powder is commonly used in metal 3D printing or additive manufacturing. The spherical particle shape and consistent size distribution make it ideal for selective laser melting (SLM), electron beam melting (EBM), and laser sintering processes.
   • This powder is used to create complex, lightweight structures, particularly for aerospace, automotive, and consumer products where strength-to-weight ratio is crucial.
2. Aerospace and Automotive:
   • Aluminum 6061 Alloy is widely used in the aerospace industry due to its high strength-to-weight ratio, corrosion resistance, and ease of fabrication. It is used in aircraft frames, structural components, fuselage parts, and fuel tanks.
   • In the automotive industry, this powder is used in lightweight components and structural parts that help improve fuel efficiency by reducing the overall vehicle weight.
3. Lightweight Composites:
   • Aluminum 6061 Alloy Micron Powder can be used in the development of lightweight composite materials. When combined with other materials such as polymers, ceramics, or carbon fibers, the alloy powder contributes to enhancing the strength, durability, and thermal conductivity of composite materials, which are used in a variety of industrial applications.
4. Powder Metallurgy:
   • Powder metallurgy techniques can utilize Aluminum 6061 alloy micron powder to create highly precise, complex parts with excellent material properties. It is used in producing components such as engine parts, valves, and electrical connectors.
   • The powder can also be used in the creation of sintered parts in industries where intricate shapes and high strength are required.
5. Heat Exchangers and Thermal Management:
   • The high thermal conductivity of Aluminum 6061 alloy makes it ideal for use in heat exchangers, radiators, and thermal management systems in industries like electronics, energy, and HVAC systems.
   • It is also used in high-performance cooling devices where effective heat dissipation is essential, such as in electric vehicle batteries and power electronics.
6. Marine and Structural Applications:
   • Aluminum 6061 alloy is frequently used in the marine industry for its corrosion resistance, particularly in boat frames, hull components, deck hardware, and shipbuilding. The micron powder can be utilized in creating coatings that enhance corrosion protection in marine environments.
7. Surface Coatings and Plating:
   • Aluminum 6061 Alloy Powder is used in surface coatings for high-performance parts. It can be applied as a coating to parts exposed to abrasion, corrosion, and high temperatures. This helps improve the material’s surface hardness and resistance to wear, especially in aerospace and automotive parts.
   • The powder can be used in thermal spraying applications to form protective coatings that increase component lifespans.
8. Electrical Conductivity Applications:
   • Due to the relatively good electrical conductivity of Aluminum 6061, the alloy powder can be used in manufacturing conductive components, including electrical connectors, switchgear, and printed circuit boards (PCBs).
9. Mold and Die Manufacturing:
   • Aluminum 6061 alloy is used in mold and die manufacturing for components requiring high strength, toughness, and thermal conductivity. The micron powder can be used in die-casting and injection molding processes to create complex shapes with high precision and high-performance material properties.
10. Military and Defense:
    • The Aluminum 6061 alloy powder is employed in military applications, particularly in the production of lightweight armor and vehicle components. Its strength, durability, and corrosion resistance make it ideal for use in defense systems and military vehicles.
11. Jewelry and Decorative Applications:
    • In certain niche applications, Aluminum 6061 alloy powder is used in the creation of decorative items and jewelry, especially where lightweight, corrosion-resistant, and precise components are needed. The powder can be utilized in the additive manufacturing of custom jewelry designs.
12. Research and Development:
    • Aluminum 6061 alloy powder is often used in research and development for the exploration of new materials, manufacturing processes, and nano-scale applications. Researchers use the powder to test its properties in emerging fields like nanotechnology, material science, and advanced manufacturing technologies.

Aluminum 6061 Alloy Micron Powder (15-53 µm, Spherical) is a versatile material used across many industries, from aerospace and automotive to electronics, powder metallurgy, and marine applications. Its high strength-to-weight ratio, corrosion resistance, and excellent fabrication properties make it a valuable material for a wide range of high-performance applications, particularly in additive manufacturing and precision components.