Technical Specification:
- Material Composition:
- Material: 304 Stainless Steel (304SS).
- Highly resistant to corrosion, oxidation, and chemical reactions.
- Maintains structural integrity in lithium-ion battery environments.
- Material: 304 Stainless Steel (304SS).
- Physical Dimensions:
- Outer Diameter: 15.8 mm (precisely fits standard CR2032 coin cells).
- Thickness: 0.5 mm.
- Inner Diameter: Compatible with standard coin cell component alignment.
- Surface Properties:
- Polished Finish: Ensures smooth contact surfaces for consistent electrical and mechanical properties.
- Flatness: High precision manufacturing ensures uniform thickness and flatness to support even pressure distribution.
- Mechanical Properties:
- Strength: Provides strong support under compressive loads during assembly.
- Durability: Withstands multiple assembly cycles in testing setups.
- Thermal Stability:
- Operating Temperature Range: Performs reliably under typical battery testing and operation conditions (-20°C to 60°C).
- Heat Resistance: Retains stability during elevated temperature processes like formation cycles.
- Compatibility:
- Compatible with various battery chemistries, including lithium-ion and solid-state electrolytes.
- Works seamlessly with other CR2032 coin cell components, such as springs, electrodes, and separators.
Applications:
- Primary Applications:
- Spacer for Coin Cell Assembly:
- Provides mechanical support and ensures proper alignment of internal components in CR2032 coin cells.
- Spacer for Coin Cell Assembly:
- Industries:
- Battery Research:
- Widely used in assembling test cells for evaluating novel battery materials, including anodes, cathodes, and electrolytes.
- Energy Storage Development:
- Integral in testing prototypes for advanced battery systems.
- Consumer Electronics:
- Applied in commercial coin cell production for devices like watches, sensors, and medical devices.
- Battery Research:
- Advantages for Applications:
- Structural Integrity:
- Prevents electrode and separator misalignment, ensuring consistent battery performance.
- Corrosion Resistance:
- Prolongs component lifespan, even in chemically aggressive environments.
- Dimensional Precision:
- Ensures uniform pressure distribution, crucial for consistent battery testing and operation.
- Reusable:
- Durable enough for repeated use in laboratory and research setups.
- Structural Integrity:
- Specialized Uses:
- Solid-State Battery Testing:
- Provides mechanical support in prototypes exploring solid electrolytes and lithium-metal configurations.
- High-Voltage Material Testing:
- Suitable for research on high-capacity and high-voltage cathode materials.
- Custom Coin Cell Designs:
- Supports varied experimental designs in material optimization and battery development.
- Solid-State Battery Testing:
- Challenges and Mitigation:
- Dimensional Variability:
- Inconsistent thickness or diameter may lead to assembly issues.
- Solution: Use precision-manufactured spacers with tight tolerances.
- Inconsistent thickness or diameter may lead to assembly issues.
- Weight Considerations:
- Spacer may add slight weight to the cell.
- Solution: Optimize spacer thickness and material choice for specific applications.
- Spacer may add slight weight to the cell.
- Dimensional Variability:
Summary:
The 304 Stainless Steel Coin Cell Spacer (Diameter: 15.8 mm, Thickness: 0.5 mm) is a vital component in CR2032 coin cell assembly. It provides structural support, ensures proper alignment, and enhances the reliability of both commercial and research-grade coin cells. With excellent corrosion resistance, thermal stability, and dimensional precision, this spacer is ideal for use in battery research, energy storage development, and advanced material testing.