Nitinol Shape Memory Alloy Wire, Diameter: 1 mm, AF: 45-50°C

Nitinol Shape Memory Alloy Wire

Product Overview

The Nitinol Shape Memory Alloy Wire with a diameter of 1 mm and an austenite finish temperature (AF) of 45–50°C is a high-performance material combining exceptional shape memory and superelastic properties. This wire is engineered for applications requiring precise adaptability, durability, and temperature responsiveness in diverse industries.

Key Features

1. Shape Memory Effect:
   • Recovers its original shape upon heating above the transformation temperature (AF: 45–50°C).
   • Ideal for applications requiring controlled, temperature-dependent actuation.
2. Superelasticity:
   • Allows significant deformation with full recovery, reducing permanent strain in dynamic applications.
3. High Strength and Flexibility:
   • Combines excellent tensile strength with the ability to withstand repeated mechanical stress.
4. Biocompatibility:
   • Safe for use in medical applications, including implants and surgical tools.
5. Corrosion Resistance:
   • Performs reliably in harsh environments, including moisture-rich and chemically reactive conditions.

Applications

1. Medical Field:
   • Orthodontics: Used in archwires for gradual and precise teeth alignment.
   • Surgical Tools: Adaptive tools for minimally invasive procedures.
   • Stents: Shape memory property allows for easy deployment and temperature-controlled expansion.
2. Aerospace and Defense:
   • Actuators and adaptive systems for vibration control and thermal regulation.
   • Lightweight, high-strength components for aircraft and spacecraft.
3. Automotive:
   • Thermal management systems and actuators in advanced vehicle designs.
   • Components for crash sensors and safety mechanisms.
4. Robotics:
   • Used in robotic actuators for smooth and controlled movement.
   • Essential for soft robotics and adaptive devices.
5. Consumer Products:
   • Flexible eyeglass frames and wearable devices.
   • Actuation systems in home automation and appliances.
6. Energy Sector:
   • Used in energy-efficient systems, such as thermal engines and renewable energy solutions.

Technical Specifications

• Material Type: Nitinol (Nickel-Titanium Alloy)
• Diameter: 1 mm
• Austenite Finish Temperature (AF): 45–50°C
• Composition:
  • Nickel (Ni): ~55% (by weight)
  • Titanium (Ti): ~45% (by weight)
• Tensile Strength: [Insert value, e.g., ~1,000 MPa]
• Elongation at Break: [Insert value, e.g., ~10%]
• Density: ~6.45 g/cm³
• Thermal Conductivity: [Insert value, e.g., ~18 W/m·K]
• Electrical Resistivity: [Insert value, if applicable, e.g., ~80–100 µΩ·cm]

Processing Guidelines

1. Shape Setting:
   • Heat to ~450–550°C while maintaining the desired shape, then quench rapidly in water or air.
2. Cutting and Forming:
   • Use precision tools to avoid damaging the surface or introducing stress.
   • Minimize sharp bends to prevent structural weakening.
3. Surface Preparation:
   • Polishing or coating may be applied for enhanced corrosion resistance or application-specific requirements.
4. Storage:
   • Store in a clean, dry environment away from direct sunlight to maintain material integrity.

Current Research and Trends

1. Biomedical Advances:
   • Ongoing development of patient-specific implants and adaptive surgical tools.
2. Robotic Systems:
   • Integration of Nitinol wires into soft robotics for dynamic and precise actuation.
3. Aerospace Innovations:
   • Lightweight, adaptive materials for advanced thermal and structural components.
4. Renewable Energy:
   • Use in thermal engines and energy recovery systems.

Advantages of the Nitinol Shape Memory Alloy Wire

• Precise Temperature Responsiveness: Consistent activation at 45–50°C ensures reliable performance.
• Versatility: Applicable across medical, industrial, and consumer product sectors.
• Durability: High resistance to fatigue and environmental stress.
• Biocompatibility: Suitable for long-term use in medical and healthcare applications.