Lithium Battery Strapping Tape, Width: 10 mm, Thickness: 0.03 mm, Length: 100 m

Technical Specification:

1. Material Composition:
   • Base Material: Polypropylene (PP) or Polyester (PET).
     • Provides high tensile strength, flexibility, and resistance to tearing.
   • Adhesive Layer: Pressure-sensitive adhesive with strong bonding properties.
     • Securely adheres to battery components without leaving residue.
2. Physical Dimensions:
   • Width: 10 mm.
   • Thickness: 0.03 mm.
   • Length: 100 meters per roll.
3. Mechanical Properties:
   • High Tensile Strength:
     • Capable of withstanding mechanical stress during battery assembly.
   • Elasticity:
     • Provides flexibility to conform to the shape of cylindrical, prismatic, or pouch cells.
4. Thermal Properties:
   • Temperature Resistance: Operates reliably in a range of -20°C to 80°C.
   • Withstands short-term exposure to elevated temperatures during assembly.
5. Adhesive Properties:
   • Strong Bond Strength:
     • Ensures secure strapping of battery components, including cells and modules.
   • Non-Residue:
     • Removes cleanly, leaving no adhesive behind.
6. Surface Properties:
   • Smooth Finish:
     • Reduces friction and prevents abrasion on sensitive battery surfaces.
7. Chemical Resistance:
   • Resistant to common battery chemicals, including electrolytes.

Applications:

1. Primary Applications:
   • Battery Component Strapping:
     • Secures cells, modules, or other components during battery pack assembly.
   • Electrical Insulation:
     • Prevents short circuits by separating conductive components.
2. Industries:
   • Battery Manufacturing:
     • Essential for assembling lithium-ion, solid-state, and other advanced battery systems.
   • Electric Vehicles (EVs):
     • Used in EV battery packs to bundle cells and secure internal components.
   • Consumer Electronics:
     • Powers battery packs for smartphones, laptops, wearables, and portable devices.
   • Energy Storage Systems (ESS):
     • Applied in modular and large-scale battery packs for renewable energy storage.
3. Advantages for Applications:
   • Lightweight and Durable:
     • Adds minimal weight while providing strong mechanical support.
   • High Adhesion:
     • Ensures components remain securely fastened during operation.
   • Versatility:
     • Suitable for various cell formats, including cylindrical, pouch, and prismatic.
   • Ease of Use:
     • Long roll length simplifies application in large-scale manufacturing.
4. Specialized Uses:
   • Battery Module Stabilization:
     • Prevents cell movement in multi-cell assemblies.
   • Shock and Vibration Resistance:
     • Secures components to reduce damage during transport or operation.
   • Custom Assembly Designs:
     • Enables tailored configurations for experimental and production setups.
5. Challenges and Mitigation:
   • Heat Sensitivity:
     • Adhesive may weaken under prolonged high-temperature exposure.
       • Solution: Use in environments within its specified temperature range.
   • Adhesion on Contaminated Surfaces:
     • Poor bonding on dusty or oily surfaces.
       • Solution: Clean surfaces thoroughly before application.

Summary:

The Lithium Battery Strapping Tape, with dimensions 10 mm width, 0.03 mm thickness, and 100 m length, is a lightweight yet durable solution for securing and insulating battery components during assembly. Its strong adhesive properties, high tensile strength, and chemical resistance make it an indispensable tool in battery manufacturing for electric vehicles, consumer electronics, and energy storage systems.