Vanadium Micron Powder ( V, 99.9 %, 100 mesh )

Technical Description:

Vanadium Micron Powder (V, 99.9%, 100 Mesh) is a fine powder composed of vanadium (V) with a purity of 99.9%. The powder has a 100 mesh particle size, which corresponds to a particle size of approximately 150 micrometers (µm). This size is ideal for applications where larger particles are required for structural integrity, flowability, or specific material characteristics, while still maintaining high purity for performance-sensitive applications.

• Chemical Composition:
  • Vanadium (V) content: 99.9%, indicating very high purity. The powder is almost free from contaminants, making it suitable for demanding applications in industries such as aerospace, energy, and electronics where minimal impurities are crucial for optimal material properties.
• Particle Size:
  • The 100 mesh size indicates particles are around 150 µm, which is considered coarse compared to finer powders. This size range is typically chosen for applications where increased mechanical strength or specific powder handling characteristics (such as improved flowability) are required.
• Shape:
  • The powder particles are typically irregular in shape, which is typical for micron-sized powders. Irregular shapes generally offer lower flowability compared to spherical particles but can provide better mechanical interlocking in some sintering processes.
• Purity:
  • With 99.9% purity, the vanadium powder is almost free from impurities, ensuring consistent performance and high material integrity, especially in precision manufacturing or high-performance applications.

Applications:

1. Alloy Production:
   • Vanadium is primarily used as an alloying element, especially in high-strength steel alloys such as vanadium steel and high-speed tool steels. The 100 mesh vanadium powder is ideal for producing these alloys, which are used in the aerospace, automotive, and construction industries due to their enhanced strength, toughness, and wear resistance.
2. Powder Metallurgy:
   • Vanadium powder is widely used in powder metallurgy to produce sintered parts, such as gears, bearings, and industrial components. The 100 mesh size allows for the production of parts that require high density, strength, and resistance to wear and corrosion.
3. Catalysts:
   • Vanadium is often used in catalytic processes, particularly in the production of sulfuric acid and other chemicals. The fine vanadium powder acts as a catalyst or a catalyst support, enhancing the efficiency of industrial chemical reactions such as the contact process for sulfuric acid production.
4. Energy Storage and Battery Technology:
   • Vanadium is also used in energy storage systems, particularly in vanadium redox flow batteries (VRFB), which are known for their scalability and long cycle life. Vanadium powder is used in the production of vanadium-based electrodes in these systems, which are important for large-scale energy storage and renewable energy integration.
5. Aerospace and Defense:
   • Vanadium alloys are used extensively in the aerospace and defense industries due to their high strength, corrosion resistance, and ability to withstand high temperatures. Vanadium powder is used to manufacture engine components, turbochargers, and other parts subjected to extreme stress and high temperatures, where durability and performance are critical.
6. Additive Manufacturing (3D Printing):
   • Vanadium powder is used in additive manufacturing processes, especially in selective laser melting (SLM) and electron beam melting (EBM), to produce high-performance parts. The 100 mesh vanadium powder is particularly useful for manufacturing complex geometries in industries like aerospace, automotive, and medical, where strength and precision are key.
7. Electronics:
   • Vanadium’s properties make it useful in electronics for creating thin films and conductive materials. Vanadium oxide and vanadium-based materials are used in resistors, capacitors, and microelectronic devices, where vanadium contributes to high performance and stability in electronic components.
8. Nuclear Applications:
   • Vanadium is used in nuclear reactors as part of the structural materials due to its resistance to radiation damage and high-temperature stability. Vanadium is used to produce alloys that form fuel cladding and other components in nuclear reactors, ensuring long-term performance in radiation-rich environments.
9. Hydrogen Storage:
   • Vanadium is being explored for use in hydrogen storage systems due to its ability to absorb hydrogen efficiently. Vanadium-based materials can be used to create metal hydride systems for hydrogen storage in applications such as fuel cells and renewable energy systems, where efficient storage and safe transportation of hydrogen are necessary.
10. Superalloys:
    • Vanadium is a key component in superalloys used in industries such as aerospace and gas turbine engines. Vanadium-containing alloys are used to manufacture parts that can withstand high temperatures, mechanical stress, and corrosive environments. The 100 mesh vanadium powder is often used in the production of these high-performance alloys.
11. Sputtering Targets:
    • Vanadium powder is used to create sputtering targets in thin-film deposition processes, which are used to produce coatings for semiconductors, solar panels, and displays. The vanadium thin films have applications in electronics and optics due to their unique electrical and mechanical properties.

Summary of Benefits:

• High Purity: The 99.9% purity ensures minimal contamination, which is critical for high-performance applications in aerospace, energy storage, and electronics.
• Particle Size (100 Mesh): The 100 mesh particle size provides a balance between surface area and strength, making it suitable for sintering, alloying, and additive manufacturing applications.
• Spherical Shape: The spherical particles improve flowability, packing density, and uniformity, which is essential for powder metallurgy, additive manufacturing, and coating applications.
• Versatility: The powder is ideal for use in a wide range of industries including electronics, aerospace, nuclear, energy storage, and chemical processing.

Conclusion:

Vanadium Micron Powder (99.9%, 100 Mesh) is a highly versatile and high-performance material used in various industries where strength, corrosion resistance, and high-temperature stability are required. Its high purity, medium particle size, and spherical shape make it ideal for powder metallurgy, alloy production, catalysis, additive manufacturing, and other advanced applications. Whether used in aerospace, medical devices, energy storage systems, or electronics, this vanadium powder ensures optimal material properties and reliable performance across critical applications.