Technical Specification:
- Material Composition:
- Material: Polyphenylene (PPL).
- Known for exceptional chemical resistance and thermal stability, outperforming PTFE in high-temperature and highly corrosive conditions.
- Material: Polyphenylene (PPL).
- Physical Dimensions:
- Volume: 50 mL.
- Designed to fit standard 50 mL hydrothermal synthesis autoclave reactors.
- Wall Thickness: Typically 2–5 mm, ensuring robust structural integrity under high pressure.
- Height and Diameter: Optimized for a snug fit within compatible reactor shells.
- Volume: 50 mL.
- Thermal Properties:
- Maximum Operating Temperature: 280°C–300°C.
- Handles elevated temperatures better than PTFE liners.
- Thermal Stability:
- Maintains performance across a wide temperature range, ensuring consistent reaction conditions.
- Maximum Operating Temperature: 280°C–300°C.
- Mechanical Properties:
- Pressure Resistance: Typically up to 10 MPa (100 bar), depending on the autoclave design.
- Durability: High resilience under repeated thermal and pressure cycles.
- Chemical Resistance:
- High Compatibility:
- Resistant to strong acids (e.g., H₂SO₄, HCl), alkalis (e.g., NaOH), and organic solvents.
- Non-Reactive Surface:
- Ensures reaction purity and prevents contamination.
- High Compatibility:
- Ease of Use:
- Non-Stick Surface:
- Facilitates easy cleaning and reduces residue buildup.
- Insertable Design:
- Simple to insert and remove from the reactor body.
- Non-Stick Surface:
Applications:
- Primary Applications:
- Reaction Vessel Liner:
- Contains reactants and solvents during hydrothermal or solvothermal synthesis, preventing damage to the stainless steel body of the autoclave.
- Reaction Vessel Liner:
- Industries:
- Material Science:
- Used in synthesizing nanomaterials, advanced crystals, and functional composites.
- Chemical Research:
- Facilitates high-pressure, high-temperature reactions for compound development.
- Pharmaceuticals:
- Supports crystallization and the synthesis of high-purity substances.
- Geology:
- Simulates hydrothermal conditions for mineral growth and geological studies.
- Material Science:
- Advantages for Applications:
- High-Temperature Resistance:
- PPL can handle reactions up to 300°C, making it suitable for extreme conditions.
- Chemical Inertness:
- Ensures compatibility with a wide range of reactive and corrosive chemicals.
- Durability:
- Withstands multiple uses without degradation.
- Compact Size:
- Perfect for laboratory-scale experiments.
- High-Temperature Resistance:
- Specialized Uses:
- Nanotechnology:
- Growth of nanostructures such as nanowires, graphene oxide, and carbon nanotubes.
- Catalyst Synthesis:
- Preparation of advanced catalytic materials.
- Experimental Research:
- Enables studies on reaction kinetics, material behaviors, and high-pressure chemistry.
- Nanotechnology:
- Challenges and Mitigation:
- Limited Capacity:
- Restricted to 50 mL of reaction volume.
- Solution: Use for small-scale experiments or batch synthesis.
- Restricted to 50 mL of reaction volume.
- Temperature and Pressure Limits:
- Exceeding 300°C or 10 MPa can compromise the liner’s integrity.
- Solution: Operate within recommended limits.
- Exceeding 300°C or 10 MPa can compromise the liner’s integrity.
- Handling Care:
- PPL liners are more delicate than stainless steel and require careful handling.
- Solution: Use non-abrasive tools for cleaning and avoid sharp objects.
- PPL liners are more delicate than stainless steel and require careful handling.
- Limited Capacity:
Summary:
The PPL Inside Chamber for Hydrothermal Synthesis Autoclave Reactors (50 mL) is a reliable, high-performance liner for conducting high-temperature and high-pressure chemical reactions. Its superior chemical resistance, thermal stability, and ease of maintenance make it ideal for advanced material synthesis, nanotechnology, and chemical research. Proper handling and operation ensure consistent performance and extended usability.