PTFE Inside Chamber for Hydrothermal Synthesis Autoclave Reactors, Volume:500ml

Technical Specification:

1. Material Composition:
   • Material: Polytetrafluoroethylene (PTFE).
     • Chemically inert, heat-resistant, and non-reactive with a wide range of chemicals, including strong acids, alkalis, and organic solvents.
   • Purity: High-grade PTFE to ensure maximum chemical compatibility and durability.
2. Physical Dimensions:
   • Volume: 500 mL.
     • Designed to fit precisely inside a 500 mL stainless steel hydrothermal autoclave reactor.
   • Wall Thickness: Typically 2–5 mm, providing robust structural integrity under pressure.
   • Height and Diameter:
     • Engineered to match the internal dimensions of standard 500 mL reactors.
3. Thermal Properties:
   • Maximum Operating Temperature: 220°C–250°C, depending on the PTFE liner’s specific thermal tolerance.
   • Thermal Stability:
     • Maintains structural and chemical integrity across a broad temperature range.
4. Mechanical Properties:
   • Durability:
     • Designed to withstand high pressures, typically 3–6 MPa (30–60 bar).
   • Smooth Surface:
     • Non-stick surface minimizes material adherence, facilitating easy cleaning and maintenance.
5. Chemical Resistance:
   • Inertness:
     • Resistant to strong acids (e.g., HCl, H₂SO₄), bases (e.g., NaOH), and aggressive organic solvents.
   • Non-Contaminating:
     • Prevents chemical interactions with the stainless steel reactor body.
6. Packaging:
   • Delivered pre-fitted or as a standalone liner for easy insertion into compatible autoclave reactors.

Applications:

1. Primary Applications:
   • Reaction Vessel Liner:
     • Protects the stainless steel reactor from corrosive and reactive substances during hydrothermal or solvothermal synthesis.
2. Industries:
   • Material Science:
     • Used in the fabrication of nanomaterials, crystals, and advanced functional materials.
   • Chemical Research:
     • Enables high-temperature, high-pressure reactions to synthesize new compounds or study reaction mechanisms.
   • Pharmaceuticals:
     • Suitable for high-purity compound synthesis and crystallization.
   • Geology:
     • Replicates natural hydrothermal conditions for mineral growth and geological simulations.
3. Advantages for Applications:
   • Large Capacity:
     • Ideal for medium to large-scale experiments and synthesis processes.
   • Chemical Compatibility:
     • Suitable for handling a wide variety of reactive chemicals without risk of contamination.
   • Thermal Resistance:
     • Reliable performance in elevated temperature environments up to 250°C.
   • Ease of Maintenance:
     • Non-stick surface allows for effortless cleaning and reusability.
   • Protection:
     • Shields the stainless steel reactor body from corrosive damage, extending its lifespan.
4. Specialized Uses:
   • Nanotechnology:
     • Supports the synthesis of graphene, nanowires, and other advanced nanostructures.
   • Catalyst Development:
     • Enables the creation of advanced catalysts for industrial and research applications.
   • Experimental Research:
     • Facilitates the study of high-pressure reaction dynamics and material behaviors under controlled conditions.
5. Challenges and Mitigation:
   • Volume and Scale:
     • While accommodating 500 mL, it may be insufficient for industrial-scale synthesis.
       • Solution: Use for research and pilot studies before scaling up.
   • Temperature Limits:
     • PTFE may degrade above 250°C.
       • Solution: Adhere strictly to recommended temperature ranges to maintain liner performance.
   • Handling Care:
     • PTFE is softer than metals and prone to scratches or deformation.
       • Solution: Use non-abrasive tools for cleaning and handle gently.

Summary:

The PTFE Inside Chamber for Hydrothermal Synthesis Autoclave Reactors (500 mL) is a robust and versatile solution for conducting high-pressure, high-temperature chemical reactions. Its chemical inertness, thermal resistance, and non-stick surface make it indispensable for advanced material synthesis, nanotechnology, and chemical research. With its large capacity and protective properties, it ensures efficient and reliable operation in demanding laboratory environments.